Comprehensive Solution for Offloading and Inserting Rolled Materials (Legacy 1.7)
This innovative system offers a comprehensive solution for offloading and inserting rolled materials into your production line. It combines two key components to achieve maximum functionality:
180° Pivoting Conveyor: This versatile conveyor boasts a 180-degree rotation capability, allowing for roll discharge in either direction. This bi-directional functionality provides exceptional flexibility and streamlines material handling within your workflow.
Integrated Dump Bed: The integrated dump bed facilitates a dedicated workspace for roll inspection or insertion. Operators can seamlessly deposit a roll from the pivot conveyor onto the dump bed for examination. Conversely, rolls can be loaded onto the dump bed and then transferred back onto the pivot conveyor for reintroduction into the system. This two-way functionality enhances process flexibility and operator control.
Enhanced Safety and Precision:
For optimal safety and roll positioning, the system incorporates strategically placed photo sensors. These sensors ensure rolls are always justified to one end of the conveyor before rotation or implementation. Additionally, they prevent rolls from overhanging either end of the system, minimizing the risk of accidents or damage.
This combined pivot conveyor and dump bed system offers a robust and adaptable solution for your roll handling needs, promoting efficient material flow, operator convenience, and enhanced safety within your production environment.
Our expertise extends to designing conveyor systems for heavy-duty roll handling. When your application requires a conveyor that can withstand the impact of 2,000 to 6,000-pound rolls being released, we have the answer.
We create custom high-impact conveyor systems that utilize a combination of innovative technologies to ensure smooth operation and equipment protection. Here’s how:
Impact Absorption with Airbags: Strategically positioned airbags effectively absorb the shock of heavy rolls being dropped on the conveyor system, minimizing stress on the overall structure and extending equipment life.
High-Volume Dump Valves: For additional safety, high-volume dump valves are integrated into the system. In the event of an overload situation, these valves activate, ensuring that any object exceeding the weight capacity safely exits the conveyor, protecting the airbags from potential damage.
Durable Solid Bottom Belt: A solid bottom belt provides a reliable foundation for roll conveyance, ensuring stability and preventing damage or stretching to the belts. This design also keeps us from having to use rollers that could bend in this position.
Rock Quarry Belting Material: We incorporate rock quarry belting material, which is renowned for its exceptional durability and wear resistance. This significantly extends the lifespan of the conveyor belt, reducing maintenance requirements and downtime.
Our high-impact conveyor systems are designed with your specific needs in mind, delivering a robust and reliable solution for even the most demanding roll-handling applications.